Thursday, 4 August 2011

Hanes T-Shirts And Other Garments


The Hanes brand was born in Winston-Salem, North Carolina and has grown to be one of the largest apparel brands in the World.
Since John Wesley Hanes designed  the first Hanes T-shirt in 1901, Hanes has evolved from a basic line of men’s underwear to men’s, women’s and children’s clothing: from socks to underwear, leisurewear, sportswear and organic T-shirt and polo shirt ranges.
In 1975 the classic heavy-weight T-shirt, the Hanes Beefy-T®, was introduced specifically for the T-shirt printing industry and in 1982 the company expanded into the European market. 2010 saw the launch of Hanes Tagless and Hanes organic T-shirt ranges.

Hanes Beefy T - a quality garment
Hanes have a good reputation for high standards of production and implement a number of quality control measures including in-line and final inspections. The company mission states that Hanes “Actively seeks opportunities to contribute to the communities in which we do business and to improve the environment that sustains us all…we are committed to the fair treatment and compensation of employees….and strive to continuously improve our environmental performance through conservation, waste minimisation, water and energy efficiency and effective use of raw material”.
Since 1982 independent European Hanes collections have expanded the range of quality printable fabrics - using a Hanes ring spun T-shirt for printing will achieve great results - and  Hanes was one of the first brands to introduce individual collections for men and women. The first successful products included slim fitting T-shirts for men and the BeauTy TM and Spicy TM collections for women. New, fresh colours and cuts were subsequently added.
Stedman was launched in 2001 as a basic collection of T-shirts, polos and sweats and now Oeko-Tex certified  Nano in 100% rung spun cotton is the latest brand offering one T-shirt in 2 colours and five sizes at low prices.
Hanes now offers a collection of tees, organic tees, sportswear, polos, sweats, pullovers, underwear, socks and kids’ wear. Since 2010 the organic cotton range defines another chapter for the future of Hanes and there are many new organic products for 2011. Women and men will find two new T-shirts. One with a crew neck, one with a V-neck, both made of 150 g/m2 quality in the sizes of S-2XL (women) or S-3XL (men). For children there is a 150 g/m2 crew neck T-shirt in sizes XS-XL (5-13 years).
Polo shirts come in one weight (180 g/m2) of combed ring spun cotton pique for men, women and children. All three models have cuffs, side slits and same-colour buttons. A grey contrast-coloured neck band completes the look. The new collection also includes 280 g/m2 hooded sweats for men, women and children and can be washed at up to 60 degrees. They also have a grey contrast-coloured neck band, waistband and cuffs made of ribbed fabric and zippers the same colour as the jacket. The children’s version has no tie-string in the hood for safety reasons.
Hanes also offers a dedicated sports collection – Tagless sports have been available with five styles made of breathable polyester and this year seven more styles have been added.
All Hanes garments meet the Oeko-Tex Standard 100, the globally uniform testing and certification system for textiles.

Friday, 15 October 2010

Screen-Printing Technique



The image to be printed is first colour separated using specialised software and each colour is reproduced in black on a sheet of acetate using an ink-jet printer. Each sheet is then placed in turn over mesh screens which have been coated with a photo-reactive emulsion and exposed with ultraviolet light. The UV light passes through the clear areas and creates a polymerisation (hardening) of the emulsion. The screens are then washed off and the areas of emulsion that were not exposed to light dissolve and wash away, leaving a negative stencil image on each mesh.


After the screens are dry they are clamped in place on the printing press...






A manual M & R 'Chameleon' Screen-Printing press -  we use the same model in the work-shop for small to medium print runs


The screens are then lined up (registered) and in turn lowered over the garments to be printed. Squeegees are used to force the different coloured inks through the open areas of the mesh on to the desired area.


When the design has been printed the garment is placed in a 'tunnel' dryer that is set to a specific speed and temperature for the ink to cure so it will not wash off the garment.


Click here for our screen-printing prices



Wednesday, 6 October 2010

water based screen printing

We've been thinking about switching to water based inks in the workshop whenever we can for a while. The simple fact that the ink doesn't have a load of synthetic and polluting chemicals in it, compared to the standard plastisol inks commonly used, should be incentive enough. Added to the fact that water based prints are much softer to the touch with no profile and come in a full range of colours it stands out as the choice for anyone who is after an ethical T-shirt printer


The down side is that because the inks air dry you've got to keep moving! - wander away from the press for a while and you can return to an unuasable screen. The opacity of the white's on dark coloured garments isn't so great but a process known as discharge printing can help where basically the garment dye is first removed by bleaching before the ink is laid down. Ultimately the friendliest way for the environment is to choose a light coloured garment and to use water based inks and this is what we will be promoting as an ethical option with great results from now on.